Palletizer System
  • Palletizer System
  • Palletizer System

Palletizer System

60000-90000USD
Palletizers on the market can be divided into three types, high bed type, low bed type and manipulator type.
Although the models and palletizing methods are different, the principle of operation remains the same. Industrial palletizing robots can stack goods on pallets according to the set procedures to facilitate storage and transportation. Auxiliary machines include automatic stackers, automatic partition machines, conveying systems, and film winding systems.
It is used in the food and beverage industry, daily chemical beer industry, etc., to palletize various bottles, cans and bags. Adapt to a variety of pallets and box types, easy to adjust. The change of the production line only needs to modify the software program, one-key switching of stacking types, and easy operation of changing products. Flexible grabbing and handling can handle the operation of multiple production lines at the same time.
More Details

The palletizer is to put the products on pallets or pallets (wooden, plastic) according to a certain arrangement, and perform automatic stacking. It can be stacked for multiple layers, and then rolled out, so that it can be transported to the warehouse by forklift for storage. This equipment adopts PLC+touch screen control to realize intelligent operation and management, which is simple and easy to master. Can greatly reduce labor and reduce labor intensity.

Single Column Palletizer

This single column palletizer consist of conveyors, carton arrangement system, palletizing main machine, complete layer griper, pallet dispenser, full pallet conveyor, empty pallet conveyor, control system.

Palletizer speed:

13-15bag/min

Workable bag weights:     

from 25 to 120 kg

Stacking Type:

5/6/7/8/9/10 bags per layer or customized

Voltage:

380 V 50 HZ or Customized

Working Temperature:

-20~50℃

Operating system:

PLC

Workflow:

During the production, catons or packs be transported by conveyor to the carton arrangement system, the arrangement system will arrange cartons in a certain order, after arrangement, the gripper will catch the complete layer of the cartons and move them into the gripper, the single column will lift the gripper and move horizontally to put the complete layer carton on the pallet; repeat above actions until the complete pallet is finished.

Features:

-Stacking method is easy and simple to adjust and can be performed on the touch screen. 

-Stacking is stable and efficient, which can greatly save labor. 

-The pallet storage has a large capacity and can hold 10-12 empty pallets. It can realize automatic pallet supply. 

-Several stacking methods can be completed without replacing stacking parts.

 

Robot Palletizer:

Palletizing robot is a kind of machine device used to automatically perform work, in use it can accept human command, and can correctly run pre-programmed programs, can act according to the principles formulated by artificial intelligence technology, the objects that have been loaded into the container, according to a certain arrangement of stacks on pallets, pallets (wood, plastic), automatic stacking, can be stacked multiple layers, and then pushed out, convenient for forklifts to the warehouse for storage. Its purpose is to assist or replace human repetitive work, such as production, construction, etc.

Advantages

01· The palletizing capacity of palletizing robots is much higher than that of traditional palletizers and manual palletizing; 

02· The structure is very simple, the failure rate is low, and it is easy to maintain and repair; 

03· The main components are few spare parts and maintenance costs; 

04· Low power consumption, which is about one-fifth of that of mechanical palletizers. 

05· The palletizing robot arm can be set in a narrow space, with high site efficiency and flexible application; 

06· All operations can be carried out with a touch on the control cabinet screen and are very easy to operate. 

07· The application of the palletizing robot arm is very flexible, and one robot arm can handle different products from up to 6 production lines at the same time.

08· The stacking type and the number of stacking layers can be set arbitrarily, and the stacking type is neat, which is convenient for storage and transportation.

Application

Cartons and Bags

Palletising Speed

400-600 boxs/hour

Stack Height

2300mm

Carton and bag Dimension      

L200~550mm*W200~460mm*H150~450mm

Carton and bag Load(Max)

25KG

Pallet Dimension

L800~1200mm*W800~1200mmm

Conveyor hight

400~450mm

Conveyor width

650mm

Power

380V 50Hz or customzied

Gantry Palletizer

This machine is mainly used in various high speed production line palletizing and storage.It uses side-entry box mode, which covers small area, has more advanced structure, more portable and stable movement, and low energy consumption. The method of palletizing is simple and convenient to adjust.It can be realized in man-machine inter face hill.At the same time, the systems suitable for both carton and film-wrapped products.

Features

1.Full auto mechanical type palletizer is used to put cartons on pallets systematically and then push out, using lift moving to warehouse.
2.This equipment adopts PLC+ touch screen control to realize intelligent operation and management. It can save lots of manual works.
3.Adopting touch screen operation to realize human-machine dialogue, which can show capacity, faults position and reason using PLC (SIEMENS) to control carton position, pallets levels and so on.
4.Adopting FENNER company belt, which is hard enough, high precision, stable conveying.
5.Adopting JAPAN SMC pneumatic components and cylinders.
6.Touch screen we use SIEMENS,
7.Safety door is equipped with sensor device, when the door is open the machine will stop.
8.Palletizing type adjust is easy, which can be realized on screen. It is stable running and high efficiency.
9.Carton supply system using brake motor control, promising right position.
10.Pallet place is big enough, which can contain 12-15 empty pallets, automatic supply pallets.
11.Motor, reducer all using Germany sew company products.
12.No need to change anything, realizing different size palletizing.
13.Noise is less than 65 db, match International standard.

Palletizing Speed:

28~32Cartons/min

30~45Cartons/min

45~60Cartons/min

Applicable:

Various Carton Box, PE Film Wrap Cases, Bags, etc

Power Rate:

About 15.0KW

About 20.0KW

About 25.0KW

Voltage:

220V/380V,3Phase, 50Hz/60Hz

Air Consumption:

0.6m3/h

0.7m3/h

0.85m3/h

Air Pressure:

0.5-0.8Mpa

Working db:

≤75db

≤75db

≤80db

Machine Weight:

About 8000KG

About 9000KG

About 10000KG

Dimensions:

At least need W6000mm*7000mm Space (As Fact Design)